Agriculture - REPLOID Group AG
Farms Under Pressure from Volatile Agricultural Markets
This is where REPLOID comes in, creating new, independent value streams from regional on-farm side streams. Existing operational structures are strategically expanded – without disrupting day-to-day operations.
ReFarmUnit Type 10
Value creation instead of disposal
Waste materials are turned into raw materials, waste heat from biogas plants can be utilized, and protein, fat, and fertilizer are produced on-site.
Insects bioconvert residual materials
In the modular unit, insect larvae convert food industry by-products into valuable outputs – without odor emissions and with efficient nutrient utilization.
High-quality products for your business
This produces insect protein and fat as feed ingredients, as well as insect frass as organic fertilizer for their fields.
Key figures
| Parameter | Specifications |
|---|---|
| Input | Feedstock: 9,550 metric tons per year of organic waste |
| Products | Fresh larvae: ~2,000 tons/year homogenized frass: ~2,200 tons/year |
| Operating costs | 1.5 full-time equivalents (1 shift; 5 days) |
| Site requirements | Building size: 1,500 m² |
From the groundbreaking ceremony to the completed production facility.
Step by step, a well-designed system is beeing implemented, that transforms waste into recyclable materials.
This is the infrastructure for the future.
Case Study: Steinbergerhof
“I quickly realized that we would stick with REPLOID, because from the very beginning, communication was clear and everything was a perfect fit for us. Everything about the company spoke in REPLOID’s favor; looking back, we know it wouldn’t have worked out with the others.”
Sources of revenue without creating new dependencies
In many cases, land, buildings, and energy are available – but their potential often remains untapped.
REPLOID integrates these resources into a system that recycles waste materials directly on-site.
This creates additional value from existing infrastructure.
From concept to implementation
Potential analysis
Together, we will analyze your options and agree on specific next steps.
Feasibility & cost-effectiveness
The investment, potential savings, and benefits of the resulting by-products are estimated.
Implementation & ongoing partnership
Planning, construction, and commissioning, supply chain management, and product marketing – we’re right by your side.
How about an initial consultation?
FAQ
3,000 square meters with nearby access to electricity and heating
1,500 square meters with a clear interior height of 7 meters throughout
Maximum connected load of 400 kW, depending on the heat recovery system
Maximum connected load of 250 kVA, depending on the exhaust air treatment design
Our permitting experts and project managers work closely with our clients, in collaboration with their local architectural designer
You act as a farm operator. REPLOID is your partner for both the supply of juvenile insects and feed, as well as for the purchase of the final fattening products: larvae and insect meal.
We rely on a proven integrator model, our customers’ expertise and infrastructure, as well as regional access to organic waste materials
Plant Operations and Management, Energy Supply, Feed Procurement (with support from REPLOID)
No. We have a standard version that can be duplicated. This ensures consistent and efficient approval processes.
Yes, that is an option
Grants of varying amounts are available at nearly every location. We can assist you with our grant consulting services
7 days